Building good and safe buildings requires good material and enough work. Shuttering plywood is among the crucial materials used for building. It should mold the concrete and also leave a level surface. Most of the builders and constructors use shuttering plywood, but they make mistakes. These mistakes affect the safety and quality of the building activity. If you are just starting up a construction project or already under way, it is beneficial to know about these prevalent mistakes and their prevention.
In this blog article, we shall be covering the most common shuttering plywood errors, in particular for Jaipur consumers. We will also direct you on how to learn what is the best shuttering plywood supplier in Jaipur through whom you should purchase the best for your work.
What is Shuttering Plywood?
Let us learn what shuttering plywood is before talking of errors. It is a specialized plywood to construct molds or forms for concrete. When poured, concrete is contained by shuttering plywood until it becomes hard. Such plywood must be strong, water-resistant, and smooth so that the outcome is the best.
Why Is It Important to Use Shuttering Plywood Properly?
Proper usage of the correct shuttering plywood influences the general strength and appearance of your building. Its improper use may result in issues such as:
- Concrete leakage
- Imbalanced surfaces
- Weak structure
- Excess expenditure due to damage or repair
Common Errors to Steer Clear of When Using Shuttering Plywood
1. Applying Low-Quality or Incorrect Type of Plywood
One of the most common errors is using poor-quality plywood. All plywood is not fit for shuttering. Using cheap, water-resistant and weak plywood will spoil on concrete pouring.
Tip: Always purchase shuttering plywood from a good Jaipur shuttering plywood dealer who provides high-quality, waterproof, and resistant plywood. This is how the plywood can support the concrete properly without bending or cracking.
2. Incorrect Cutting and Sizing of Plywood Sheets
Incorrect cutting or incorrect sizing of plywood sheets results in gaps or overlapping in shuttering. Gaps provide room for concrete to pass through, and this creates weak points and uneven walls.
Tip: Cut and measure plywood sheets correctly before fixing them. Having excess plywood is safer than experiencing issues with the wrong size.
3. Not Treating Plywood for Water Resistance
Water is trapped in concrete, which can seep into the plywood unless treated. It can cause swelling, warping, and loss of strength in plywood sheets.
Tip: Use waterproof shuttering plywood, or coat the plywood with a water-proofing coat before use. Your Jaipur shuttering plywood supplier can inform you about treated plywood material.
4. Lack of Installation Techniques
Even with well-quality plywood, wrong installation will cause severe issues. Unless the plywood is nailed firmly, the concrete forces it away and deforms it.
Tip: Tighten the plywood correctly by using the correct fasteners and tools. Loose areas should be checked often while pouring the concrete.
5. Disregarding the Support Structure
Shuttering plywood must be adequately supported by a robust framework to keep it in position. Occasionally, the framework may be weak or too far apart, and this results in bowing or cracking of the plywood.
Tip: Employ robust supports and ensure proper spacing among them. This will secure the plywood safely and firmly throughout the process of concrete pouring and hardening.
6. Reusing Damaged Plywood
Most of the builders attempt to save money by using plywood repeatedly. However, if plywood has been damaged, deformed, or water-logged, then it will not produce a good finish or will fail to support the concrete aptly.
Tip: Thoroughly inspect plywood for reuse. Use only plywood in sound condition. Reuse plywood that got damaged as a source of new sheets from a good-quality shuttering plywood manufacturer in Jaipur.
7. Not Cleaning Plywood Before Use
Excess dirt, dust, or old concrete rubble on plywood can affect the finish of the new concrete surface.
Tip: Clean plywood sheets before they are installed. This will help in getting smooth walls and prevent concrete from adhering to plywood.
8. Failure to Consider the Environmental Conditions
Placing shuttering plywood during extreme weather conditions without covering can compromise it. For example, too much sunshine or rain can destroy plywood quickly.
Tip: Keep plywood in dry environments and shield against extreme weather. Organize construction work with the plywood-safe from damage factor in mind.
9. Lack of Use of Release Agent on Plywood
Release agents facilitate the easy release of plywood from concrete. Without release agents, plywood gets stuck to concrete and gets damaged while being removed.
Tip: Use a good release agent to the surface of plywood prior to casting concrete. This will extend the life of plywood and give the surface a superior finish.
10. Overloading of Shuttering System
Excessive pouring of concrete at one go or loading excess weight may over-stress the supporting structure and plywood and cause breakage or deformation of plywood.
Tip: Adhere to the prescribed quantities of concrete pouring and don’t overload shuttering plywood. Planning and supervision must be there.
How to Select Appropriate Shuttering Plywood Suppliers in Jaipur?
Proper supplier selection is highly necessary to get good quality shuttering plywood. Follow the given tips:
- Look for suppliers with appropriate market reputation and good reviews.
- Inquire about the quality and specifications of the plywood.
- Check that the supplier provides water-resistant and long-lasting plywood sheets.
- Check for timely delivery and good customer service.
- Compare prices but never settle for the quality.
Conclusion
Usage of shuttering plywood in correct manner is required for all construction activities. Properly avoiding the above mistakes will lead to time and money saving and provide a strong, durable building. If you are a contractor or a builder in Jaipur, always purchase quality plywood from a quality Jaipur shuttering plywood seller and install it correctly.
Correct planning, good quality material, and good work will provide success and longevity to your building project.
